What I Can Teach You About

Jan 19th

Important Things to Think About Before the Next Product Assembly
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An enormous amount of time and resources may be used by a business on complex assemblies that comprise hundreds or even thousands of components. Many original equipment manufacturers (OEMs) see the assembly process as a potential source of cost savings and efficiency gains. The objective of an assembly line is straightforward: get the product out the door as quickly and easily as possible. Keep this in mind as you work to improve upon current methods of product assembly. The following are four considerations to make before your next product assembly to aid in your assessment.
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How Easy Is It to Put Your Product Together? The term “design for manufacture” (DFM) refers to the process of designing a component for ease of manufacturing, which often results in a higher-quality, more cost-effective final product. Although manufacturing is the primary focus of DFM processes, OEMs must also think about product assembly to guarantee that their goods, new and old, are built for easy assembly. Whether you do the assembly work yourself or hire someone else to do it, it’s vital to plan out the assembly line processes and consider how the design of the parts will affect the process. In order to streamline and perfect the manufacturing process, businesses should draw out blueprints of the actual flow of components through each step of production. In the realm of manufacturing, simplicity is generally best. For instance, it is recommended to use as few components and tools as possible and to optimize their location, which should include the orientation of such items. Designing and optimizing for assembly may save money without compromising quality or performance in the production process.
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Do you track important product assembly metrics? Locating critical metrics for measuring and monitoring assembly line efficiency is crucial. These metrics should be straightforward to monitor and include quality assurance information gleaned through inspections and other quality control procedures. Decision-makers in the assembly will greatly benefit from having access to this information in real-time. It is important to evaluate the success of product assemblies on a regular basis so that flaws may be fixed.
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What About the Need for Disassembly? A time may come when an inspection or repair requires disassembling certain items. The disassembly requirements of a product are often overlooked throughout the design phase, despite the fact that they have a major bearing on how quickly you can respond to support inquiries or conduct testing. Because of this, it is important to think about disassembly needs when putting together any product. For products that may be disassembled in the near future, permanent fasteners, seals, or other assembly techniques should be avoided in favor of more versatile, temporary alternatives.
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Should You Use Contract Assembly? If… it may be time to consider contract assembly if you aren’t currently utilizing it. Many businesses have relied significantly on contract assembly to keep up with the competition for decades. In many cases, contract manufacturers like Riverside Integrated Solutions (RIS) can finish assembly more quickly than the OEM, allowing the latter to make quicker deliveries and get their products to market. When working with a contract manufacturer, original equipment manufacturers (OEMs) may run their operations in tandem with their contract manufacturers without being constrained by in-house equipment or manpower. In addition, contract manufacturers have the resources and personnel to finish complicated components, frequently to a greater standard of quality than the original equipment manufacturer. As a result of their increased flexibility, contract manufacturers can more easily accommodate new orders. OEMs that want to develop their businesses and satisfy their customers more than anything need this adaptability.

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